Customer Background
The customer is a medium-sized food processing company in India specializing in chili powder, compound seasoning powders, and spice powders. Their products are sold in the domestic market and exported to the Middle East and Southeast Asia. With increasing order volumes, the existing semi-automatic production method could no longer meet capacity and hygiene requirements, prompting the need for an automated upgrade.
Customer Requirements
- High-precision and stable powder filling
- Automatic capping after filling to ensure sealing consistency and higher efficiency
- Effective dust control during the filling process to improve the workshop environment
- Automated material feeding to reduce manual labor and secondary dust
- Compact production line design compatible with existing equipment and easy to operate and maintain
Our Solution
To meet these needs, we provided a customized powder filling and capping integrated production line consisting of:
- Vacuum Loader
Enables enclosed and continuous powder conveying, significantly reducing dust leakage and manual handling. - Auger Powder Filling Machine
Provides high-accuracy and stable dosing, ideal for powders with moderate flowability such as chili powder and spices. - Dust Collection System at Filling Station
Captures airborne powder during filling, effectively improving cleanliness and operator safety. - Automatic Capping Machine
Features adjustable torque for different caps, ensuring consistent and reliable sealing while replacing manual capping. - Conveying and Centralized Control System
Integrates all equipment for synchronized operation, offering user-friendly control and high automation.
Results Achieved
- Significant improvement in filling efficiency
- Effective reduction of dust, creating a cleaner production environment
- Enhanced product consistency and sealing quality
- Reduced labor costs and overall operational optimization