Benchtop Filling and Capping Machine for Bottled Liquids
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Liquid Filling and Capping Machine integrates the functions of filling and capping in one machine, which can accurately control the quantitative filling of liquid, and is suitable for a variety of bottle types and liquid viscosity. The equipment adopts automatic design, fast filling speed, high precision, stable capping torque and strong sealing. With easy operation and maintenance, it is widely used in food, pharmaceutical, daily chemical and other industries to effectively improve production efficiency, reduce labor costs, and protect the quality of product packaging and production safety.
Machine Overview and Functional Description
Liquid filling and capping machine is based on the principle of volumetric metering, through the servo motor drive filling head accurate quantitative liquid injection, capping station using torque control device to automatically tighten the cap. It supports the self-adaptation of multi-specification bottles, with liquid level detection, fault alarm and other functions, and can realize continuous production. The equipment adopts modular design, convenient debugging and maintenance, and the whole process automation greatly reduces the manual intervention; high-precision execution guarantees the filling volume and cap sealing stability, which significantly improves the packaging efficiency and production benefits, and is widely used in food, pharmaceutical, daily chemical and other industries.
Application Areas and Suitable Materials
Food and beverage industry: for fruit juice, soy sauce, edible oil filling and capping;
Pharmaceutical industry: suitable for oral solution, syrup, external lotion, etc.;
Daily chemical field: can handle shampoo, shower gel, perfume;
Chemical industry: suitable for lubricating oil, antifreeze, paint;
Technical Specifications
| Model | Automatic Paste Filling Machine | Automatic Liquid Filling Machine |
|---|---|---|
| Power | 500W | 500W |
| Power supply | 220/110V 50/60Hz | 220/110V 50/60Hz |
| Air Pressure | 0.5-0.7mpa | 0.4-0.6mpa |
| Speed | 5-60 bottles/min | 5-60 bottles/min |
| Accuracy | ±1% | ±1% |
| model | 10-100ml/30-300ml/50-500ml | 10-100ml/30-300ml/50-500ml |
| Number of filling heads | 2/4/6/8/customizable | 2/4/6/8/customizable |
| Mode1 | HDJX-XGJ01 |
|---|---|
| Voltage | 220V50Hz 110V/60Hz |
| Power | 500W |
| Filling Speed | 4*100 bottles/ min |
| Filling Accuracy | +1%6 |
| Machine material | Stainless steel |
| Filling Range | 10-1000ml(can becustomsized) |
| Capping Diameter | 2-6cm |
| Capping Height | 8-20cm |
Structural Design and Working Principle
Anti-drip Filling Nozzles
Filling precision is ±0.5ml,the nozzles are controlled seperately on filling weight and products.The filling nozzles height can be adjusted to fit the bottle height.
Motor
Adopting high quality copper core motor with full power, providing strong support for production
Display
Adopts touch control design, can intuitively set the mixing time, speed and other parameters, real-time monitoring of the operating status
Conveyor belt
Stable container conveyor with adjustable speed to accurately connect the filling and capping processes and improve production efficiency.
FAQs
1.What is the working process of liquid filling and capping machine?
When the liquid filling and capping machine is working, the bottles are firstly fed and positioned by the conveyor belt, then the liquid is injected by the quantitative filling system, then the caps are sorted out by the cap adjuster and conveyed, then the capping device is tightened, and finally the finished bottles are sent out by the conveyor belt.
2.My bottles are of different heights and sizes, how to fit the same liquid filling and capping machine?
You can adjust the height and parameters of filling head and capping head to adapt to the difference in bottle height, and adjust the filling volume and capping torque to adapt to the size of bottles, so as to realize the same liquid filling and capping machine adapting to bottles of different heights and sizes.
3.What are the precautions during the operation of the liquid filling and capping machine?
Liquid filling and capping machine operation, check and clean the equipment before operation, prepare materials and adjust the parameters; monitoring equipment during operation, pay attention to safety and material replenishment; after operation, clean up the equipment, turn off the power supply valve and make a good record, strictly in accordance with the instructions.
4.What are the after-sales service of liquid filling and capping machine?
Liquid filling and capping machine after-sales service covers equipment installation and commissioning, operator training, free maintenance during the warranty period, multi-channel technical support, supply of original spare parts, regular maintenance, and upgrading equipment according to technological development and production demand.
5.We have never been engaged in filling production, no experience, and do not understand the filling machine. Can you provide technical and process guidance?
Yes, we have rich experience in filling production process and production line technology, we will customize the production equipment according to your needs and provide all-round project guidance. We can design the production line layout and site planning according to your workshop size and provide technical support.
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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