Heavy-Duty Bone Crusher for Animal Bones
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Bone crusher, also known as bone pulverizer, is a kind of meat processing equipment specialized in processing animal bones (such as cow bones, sheep bones, pig bones, fish bones, etc.). It adopts advanced mechanical design and manufacturing process, which can efficiently pulverize hard bones into fine particles or powder to meet the needs of different food processing industries. Bone crusher usually consists of feed inlet, crushing chamber, knife system, motor and discharge outlet.
Machine Overview and Functional Description
A knife system is installed inside to pulverize the bones into fine particles or powder by means of high-speed rotating knives. The pulverizing chamber is usually made of corrosion-resistant materials such as stainless steel to ensure food hygiene and safety. It consists of multiple blades that are driven by a motor for high-speed rotation. The material and design of the blades have a significant impact on the crushing effect and equipment durability. Modern bone crushers usually use high quality alloy steel blades with special heat treatment to improve wear and impact resistance. Knife system is the key component, its material and design directly affect the crushing effect and equipment durability. The motor provides power support for the equipment, and a high power motor is usually used to ensure stable operation and efficient crushing.
Application Areas and Suitable Materials
Food Processing: It is used in the production of various kinds of sausages, ham sausages, luncheon meat, meatballs, frozen food and other meat products, where the bone is crushed and then used as raw material or additive. At the same time, it is also suitable for the preparation of raw materials for savory flavor, bone marrow extraction, bone powder, bone mineral, bone broth, bone peptide extraction and other biological products.
Pet food: Bones are crushed and used to make pet food, such as pet bone meal, pet canned food, etc., to provide pets with the calcium and nutrition they need.
Feed industry: In feed processing, bone crusher can be used to crush bones as feed additives to improve the nutritional value and taste of feed.
Pharmaceutical and health care products: Part of the bone crusher can also be used in pharmaceutical and health care products industry to extract the active ingredients from the bones, which can be used to make medicine or health care products.
Technical Specifications
| HONGDI-BONE CRUSHER | |||||||
|---|---|---|---|---|---|---|---|
| Model | 180 | 300 | 400 | 500 | 600 | 800 | 1000 |
| Feed opening size (mm) | 180*190 | 310*210 | 420*230 | 520*250 | 620*320 | 820*650 | 1100*800 |
| Crushing fineness (mm) | 4-30 | 4-50 | 4-50 | 4-50 | 4-50 | 4-50 | 4-50 |
| Capacity (kg/h) | 20-60 | 80-200 | 150-400 | 200-600 | 300-900 | 800-2500 | 1000-4000 |
| Adaptation material | Pork Bone, Lamb Bone | Fresh/dried animal bones | Fresh/dried animal bones | Fresh/dried animal bones | Fresh/dried animal bones | Fresh/dried animal bones | Fresh/dried animal bones |
| Power (kw) | 3-4.5 | 5.5 | 7.5 | 11 | 15 | 30 | 45 |
| Voltage (v) | 380/220 | 380 | 380 | 380 | 380 | 380 | 380 |
| Motor speed (rpm) | 1480 | 1480 | 1480 | 1480 | 1480 | 1480 | 1480 |
| Rotating speed of main machine (rpm) | 500-600 | 800 | 720 | 620 | 620 | 480 | 480 |
| Number of moving knives | 6 | 9 | 12 | 15 | 18 | 24 | 30 |
| Number of fixed knives | 2 | 2 | 2 | 2 | 4 | 4 | 4 |
| Weight of whole machine (kg) | 160 | 340 | 420 | 600 | 800 | 2000 | 3800 |
| Overall dimension (mm) | 720*450*900 | 1250*730*1150 | 1350*860*1200 | 1500*980*1450 | 1600-1100-1550 | 1750*1350*1550 | 1900*1500*1700 |
| Sieve mesh aperture (mm) | 5-50 | 5-80 | 5-80 | 5-100 | 5-100 | 5-100 | 5-100 |
Structural Design and Working Principle
Removable screen
Discharge particle size depends on the size of the screen, uniform discharge, easy to clean.
Feed opening
Reasonable design, easy to put materials, to ensure efficient and smooth crushing.
Schematic diagram of the whole machine
304 stainless steel cylinder and 201stainless steel base bracket material, in line with health and safety standards.
Selected Plates
Selected high-strength wear-resistant plate, impact resistance and corrosion resistance, prolonging the service life of the equipment.
FAQs
1.What is the processing capacity of this bone breaker?
Depending on the type and size of bones. It adopts high efficient cutting and crushing system, which can quickly crush the bones to the right size to meet the demand of different production scale.
2.Is the material of the bone breaker durable?
The main body of the bone breaker is made of high quality stainless steel, which is characterized by corrosion resistance and high strength. This material can not only adapt to the humid and watery working environment, but also not easy to rust, to ensure the long-term stable operation of the equipment, long service life.
3.How to maintain the bone breaker?
After production, clean up the residues and dust inside and outside the equipment in time; check and add lubricants regularly; check the screws and connectors of each part of the equipment regularly
4.What are the after-sales services of the bone breaker?
We will provide you with a one-year warranty for the whole machine; provide remote video guidance and detailed text manuals; provide you with free operation and maintenance training; according to your needs, we can arrange professional technicians to the scene to provide paid technical support and equipment debugging services.
5.What are the modes of transportation of goods?
Common transportation modes are sea transport, air transport, land transport and so on. You need to choose the suitable transportation mode according to the nature of the goods, quantity, delivery date and other factors.
6.What certificates and certifications do you have?
We have ISO9001 quality management system certification. We can also provide relevant certificates according to the requirements of the country where the customer is located, such as SGS, EAC certification, etc.: SGS, EAC certification, etc.
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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