Double Cone Mixer with Built-in Ribbon Agitator for Powder Blending
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The double spiral belt churning blade pushes the material to do up and down circulating motion along the axial direction through the unique rotating motion, while the rotation of the cylinder body makes the material produce circular motion. These two motions are superimposed on each other, forming a complex three-dimensional turbulent mixing mode. The material in the cylinder body not only do macro tumbling movement, but also in the role of the stirring blade for microscopic shear and diffusion, greatly increasing the frequency of contact between the material particles and mixing uniformity.
Machine Overview and Functional Description
This independent control function for the production process provides a high degree of flexibility and precision control space. The operator can adjust the rotational speed of the cylinder and the rotational speed of the stirring blade according to the physical characteristics of the material (such as particle size, density, fluidity) and the requirements of the mixing process. For example, for materials with poor fluidity, the speed of the stirring blade can be increased to enhance its axial driving effect; for materials that are easy to break, the speed of the cylinder can be reduced to minimize the impact. Through this kind of fine control, it can optimize the mixing process to the greatest extent, improve the mixing efficiency and quality, and at the same time, expand the adaptability of the equipment to different types of materials to meet the diversified production needs, which provides a strong support for the realization of the high-end complex process.
Application Areas and Suitable Materials
Pharmaceutical industry: used for mixing pharmaceutical powder, granules, excipients, etc.
Chemical industry: used for mixing chemical raw materials, catalysts, additives and other powders or granules.
Food industry: for mixing seasonings, food additives, milk powder and other powdered and granular food.
Plastic industry: for mixing plastic granules.
Other fields: such as metallurgy, ceramics, building materials industry powder mixing.
Technical Specifications
| Customized Double Cone Mixer | ||||||||
|---|---|---|---|---|---|---|---|---|
| Model | HDJX-15C | HDJX-30C | HDJX-50C | HDJX-100C | HDJX-200C | HDJX-300C | HDJX-400C | HDJX-500C |
| Gross volume (L) | 30 | 51 | 94 | 203 | 365 | 495 | 685 | 850 |
| Effective volume(L) | 18 | 30 | 55 | 120 | 220 | 300 | 410 | 500 |
| Voltage (V) | 220/380 | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 | 380 |
| Motor (kw) | 0.75 | 0.75 | 0.75 | 1.5 | 3 | 3 | 4 | 5.5*2 |
| Drum speed (rpm) | 25 | 25 | 25 | 17 | 15 | 15 | 14 | 12 |
| Barrel diamater (mm) | 400 | 350 | 500 | 600 | 760 | 850 | 950 | 1060 |
| Barrel length (mm) | 660 | 850 | 750 | 1100 | 1200 | 1200 | 1020 | 1400 |
| Inlet (mm) | 300 | 300 | 300 | 300 | 300 | 400 | 400 | 400 |
| Discharge port diameter(mm) | 108 | 108 | 108 | 133 | 133 | 133 | 159 | 219 |
| Discharge height(mm) | 300 | 300 | 300 | 350 | 400 | 400 | 500 | 500 |
| Overall diameter(mm) | 800*860*1050 | 800*860*1300 | 850*800*1100 | 1100*940*1600 | 1300*1250*1850 | 1560*1460*2020 | 1710*1520*1830 | 2270*2000*2400 |
Structural Design and Working Principle
Pressure manhole cover
Pressure-resistant sealing design with safety locking device to guarantee the stable use of the equipment.
Butterfly Valve Discharge Port
Sealed tightly, can accurately adjust the amount of material discharged, facilitating fast and smooth discharge of materials.
Display
You can choose to adopt touch control design, which can intuitively set the mixing time, speed and other parameters, real-time monitoring of the operating status.
Latch
Fastens manhole covers with a solid structure, easy to open and close, with reliable anti-loosening and anti-dislodgement properties.
Stirring blade
It is in the shape of special spiral or paddle, rotating in the double cone cylinder, strongly promoting the material tumbling convection, to achieve high efficiency and uniform mixing.
FAQs
1.What are the characteristics of the feeding port of Double Power Double Cone Mixer?
The feeding port is a normal pressure manhole feeding port, this design is convenient for the operator to directly observe and add materials, while the structure is simple, good sealing to ensure that the feeding process is smooth and no leakage.
2.Double power double cone mixer has a cylinder and churning blade separate rotation control function, in process optimization and material adaptability, what is the significance?
This independent control function provides high flexibility and precise control space for the production process. The operator can adjust the rotational speed of the cylinder and the stirring blades according to the physical characteristics of the material (e.g. particle size, density, fluidity) and the requirements of the mixing process. It meets diversified production requirements and provides strong support for the realization of high-end complex processes.
3.How to maintain double power double cone mixer?
After the end of production, clean up the residues and dust inside and outside the equipment in time; regularly check and add lubricants; regularly check the screws and connectors of each part of the equipment.
4.What are the after-sales services of Double Power Double Cone Mixer?
We will provide you with one-year warranty service for the whole machine; provide remote video guidance and detailed text instructions; provide you with free operation and maintenance training; according to your needs, we can arrange professional and technical personnel to the scene to provide paid technical support and equipment debugging services.
5.What are the modes of transportation of goods?
Common transportation modes are sea transport, air transport, land transport and so on. You need to choose the suitable transportation mode according to the nature of the goods, quantity, delivery date and other factors.
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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