Double Cone Mixer with Liquid Spraying Device for Seasoning and Nutraceuticals
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The Stainless Steel Double Cone Mixer with Liquid Injection combines efficient dry-powder blending with precise liquid dispersion. Built with 304/316 stainless steel, it ensures corrosion resistance, hygiene, and durability. The integrated liquid pump enables atomized liquid injection during mixing, distributing binders, flavors, or solvents evenly without clumping. Ideal for pharmaceuticals, food, chemicals, and cosmetics, its double-cone design ensures gentle yet thorough homogenization. Features include adjustable speed, easy cleaning, and capacities from 30L to 1000L. Upgrade your production with this versatile, space-saving solution.
Machine Overview and Functional Description
The Double Cone Mixer With Liquid Spray Device is a cutting-edge solution for industries requiring seamless integration of dry and liquid ingredients. Constructed from food-grade 304/316 stainless steel, it guarantees durability, easy sanitization, and resistance to harsh chemicals. The key innovation lies in its Liquid pump system, which atomizes liquids into a fine mist during rotation, ensuring uniform coating or binding of powders. The double-cone geometry promotes a gentle tumbling motion, perfect for fragile materials like pharmaceuticals or flavor granules. Customizable nozzle settings and pump speeds allow precise control over liquid volume and flow rate, catering to recipes requiring solvents, coatings, or additives. Sealed joints and overload protection enhance safety, while smooth interiors support CIP (Clean-in-Place) workflows, minimizing downtime.
Available in 30L to 1000L capacities, this mixer suits both R&D labs and large-scale production. Optional add-ons like heating jackets or vacuum drying expand its versatility. Compliant with GMP, FDA, and ISO standards, it’s ideal for granulation, spice blending, cosmetic powders, or chemical catalyst preparation. Energy-efficient and space-saving, this mixer streamlines workflows while ensuring consistent, high-quality output.
Application Areas and Suitable Materials
Pharmaceuticals: Blend APIs with excipients or add solvents for tablet granulation.
Food Processing: Uniformly infuse flavors, colors, or oils into spices, instant soups, or protein powders.
Chemicals: Mix catalysts, pigments, or additives into coatings, detergents, or fertilizers.
Cosmetics: Disperse fragrances or moisturizers into talcum powders, eyeshadows, or foundation blends.
Industrial Materials: Combine binders with ceramic/metallurgical powders for sintering processes.
Technical Specifications
| Customized Double Cone Mixer | ||||||||
|---|---|---|---|---|---|---|---|---|
| Model | HDJX-15C | HDJX-30C | HDJX-50C | HDJX-100C | HDJX-200C | HDJX-300C | HDJX-400C | HDJX-500C |
| Gross volume (L) | 30 | 51 | 94 | 203 | 365 | 495 | 685 | 850 |
| Effective volume(L) | 18 | 30 | 55 | 120 | 220 | 300 | 410 | 500 |
| Voltage (V) | 220/380 | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 | 380 |
| Motor (kw) | 0.75 | 0.75 | 0.75 | 1.5 | 3 | 3 | 4 | 5.5*2 |
| Drum speed (rpm) | 25 | 25 | 25 | 17 | 15 | 15 | 14 | 12 |
| Barrel diamater (mm) | 400 | 350 | 500 | 600 | 760 | 850 | 950 | 1060 |
| Barrel length (mm) | 660 | 850 | 750 | 1100 | 1200 | 1200 | 1020 | 1400 |
| Inlet (mm) | 300 | 300 | 300 | 300 | 300 | 400 | 400 | 400 |
| Discharge port diameter(mm) | 108 | 108 | 108 | 133 | 133 | 133 | 159 | 219 |
| Discharge height(mm) | 300 | 300 | 300 | 350 | 400 | 400 | 500 | 500 |
| Overall diameter(mm) | 800*860*1050 | 800*860*1300 | 850*800*1100 | 1100*940*1600 | 1300*1250*1850 | 1560*1460*2020 | 1710*1520*1830 | 2270*2000*2400 |
Structural Design and Working Principle
Electrical control box
Electrical control box control cabinet can be connected with other control systems or equipment and work together to form a more complex automation system, touch screen can control the machine.
Butterfly valve discharge port
Adopting butterfly valve discharge can accurately control the material discharge speed, and at the same time, it has good sealing, which can effectively prevent the leakage of the material in the mixing process.
Feeding port
The use of normal pressure manhole cover can be very convenient and fast to the material through the manhole cover into the mixer internal, improve the efficiency of mixing operations.
Liquid spraying system
Liquid spraying system with a measuring cup can accurately control the amount of liquid sprayed to ensure uniform mixing of materials and enhance the mixing effect.
FAQs
1.What industries is this double cone mixer suitable for?
This mixer is ideal for pharmaceuticals, food processing, chemicals, cosmetics, and ceramics/metallurgy. It handles tasks like blending APIs with excipients, infusing flavors into spices, dispersing pigments, or binding powders for industrial materials. Its GMP-compliant design ensures safety and hygiene for sensitive applications.
2.How does the liquid spray system work?
The integrated liquid pump atomizes liquids into a fine mist during rotation, ensuring uniform distribution without clumping. Adjustable pump speeds and nozzle settings allow precise control over liquid volume, making it ideal for solvents, coatings, or binders.
3.Is the mixer easy to clean and maintain?
Yes! The smooth stainless steel surfaces and fully disassemblable design simplify cleaning. It’s CIP (Clean-in-Place) compatible, reducing downtime. The liquid pump’s tubing is also replaceable, ensuring long-term hygiene and minimal cross-contamination.
4.Why choose HONGDI Machine?
We have 17 years of professional production experience, professional team and advanced equipment. Product quality is guaranteed and price is favorable.
5.Is there any installation instruction after we receive the machine? How long is the warranty period?
We will provide you with a one-year warranty for the whole machine; provide remote video guidance and detailed text instructions; provide you with free operation and maintenance training; according to your needs, we can arrange professional technicians to the scene to provide paid technical support and equipment debugging services!
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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