Double Cone Mixer with Timed Rotation and Stainless Steel Design
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Double cone mixer is a kind of equipment designed for efficient mixing of powder and granular materials. The equipment adopts a unique drum-type double cone structure, adding frequency conversion speed control function, which can make the materials realize multi-speed uniform mixing in the process of rotation. The mixing drum of double cone design rotates by motor drive, which makes the materials roll and flow freely along the surface of the drum, so as to achieve high efficient mixing effect. The equipment is mainly made of high quality stainless steel to ensure that it is durable, easy to clean and meets GMP and other industry standards.
Machine Overview and Functional Description
The design of drum type double cone mixer adopts double cone mixing cylinder, through the motor driven cylinder rotation, the material rolls and turns in the double cone cylinder to realize uniform mixing. Drum design can effectively avoid the material in the mixing process adhering to the cylinder wall or the formation of dead ends, thus improving the mixing uniformity. The cylinder is made of stainless steel or carbon steel, which has good corrosion and wear resistance, and is easy to clean and maintain. The mixer’s is especially suitable for small batch production, with frequency conversion speed control function, widely used in pharmaceutical, chemical, food, metallurgy, plastics and other industries. It can be customized with various specifications and materials according to customers’ needs, easy to operate, with good safety and stability.
Application Areas and Suitable Materials
Pharmaceutical industry: used for mixing pharmaceutical powder, granule, drug excipients, etc. It is especially suitable for mixing large quantity of materials.
Chemical industry: suitable for mixing chemical raw materials, catalysts, additives and other powdery or granular materials.
Food industry: used for mixing milk powder, flavorings, food additives, etc., in line with food hygiene standards.
Metallurgical industry: suitable for mixing metal powder, especially in the metallurgical production line which needs large capacity.
Plastic industry: mixing plastic granules, powder raw materials and so on.
Technical Specifications
| Customized Double Cone Mixer | ||||||||
|---|---|---|---|---|---|---|---|---|
| Model | HDJX-15C | HDJX-30C | HDJX-50C | HDJX-100C | HDJX-200C | HDJX-300C | HDJX-400C | HDJX-500C |
| Gross volume (L) | 30 | 51 | 94 | 203 | 365 | 495 | 685 | 850 |
| Effective volume(L) | 18 | 30 | 55 | 120 | 220 | 300 | 410 | 500 |
| Voltage (V) | 220/380 | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 | 380 |
| Motor (kw) | 0.75 | 0.75 | 0.75 | 1.5 | 3 | 3 | 4 | 5.5*2 |
| Drum speed (rpm) | 25 | 25 | 25 | 17 | 15 | 15 | 14 | 12 |
| Barrel diamater (mm) | 400 | 350 | 500 | 600 | 760 | 850 | 950 | 1060 |
| Barrel length (mm) | 660 | 850 | 750 | 1100 | 1200 | 1200 | 1020 | 1400 |
| Inlet (mm) | 300 | 300 | 300 | 300 | 300 | 400 | 400 | 400 |
| Discharge port diameter(mm) | 108 | 108 | 108 | 133 | 133 | 133 | 159 | 219 |
| Discharge height(mm) | 300 | 300 | 300 | 350 | 400 | 400 | 500 | 500 |
| Overall diameter(mm) | 800*860*1050 | 800*860*1300 | 850*800*1100 | 1100*940*1600 | 1300*1250*1850 | 1560*1460*2020 | 1710*1520*1830 | 2270*2000*2400 |
Structural Design and Working Principle
Electrical control box
Electrical control box control cabinet can be connected with other control systems or equipment and work together to form a more complex automation system.
Schematic diagram of the whole machine
Stainless steel double cone mixer is made of stainless steel 304, suitable for mixing powder materials in various food and chemical industries.
Feeding port
The use of normal pressure manhole cover can be very convenient and fast to the material through the manhole cover into the mixer internal, improve the efficiency of mixing operations.
Butterfly valve discharge port
Adopting butterfly valve discharge can accurately control the material discharge speed, and at the same time, it has good sealing, which can effectively prevent the leakage of the material in the mixing process.
FAQs
1.How exactly is the frequency conversion speed control function realized and is it easy to operate?
This double cone mixer adopts frequency converter to realize the speed regulation function. The frequency converter controls the rotating speed of the double cone mixer by changing the running frequency of the motor. The operation is very convenient, in the control panel of the equipment, you can directly set the required speed value, or adjust the frequency by adjusting the knob, and then change the speed of the mixer, no need for complex operating procedures, after a simple training can be mastered.
2.What is the range of speed, can meet the mixing needs of different materials?
The frequency conversion speed range of our double cone mixer is generally 0-25 rpm. For different characteristics of materials, such as fluidity, viscosity, particle size difference, etc., you can adjust the speed to optimize the mixing effect. For example, for viscous materials, you can reduce the speed to avoid excessive mixing to cause material lumps; for good fluidity of the material, appropriate increase in speed to speed up the mixing efficiency, to meet the diverse mixing needs.
3.How to maintain the double cone mixer (with frequency control)?
After the end of production, clean up the residual materials and dust inside and outside the equipment in a timely manner; regularly check and add lubricants; regularly check the screws and connectors of each part of the equipment.
4.What are the after-sales service of double cone mixer (with frequency conversion speed control)?
We will provide you with one-year warranty service for the whole machine; provide remote video guidance and detailed text instructions; provide you with free operation and maintenance training; according to your needs, we can arrange professional and technical personnel to the scene to provide paid technical support and equipment commissioning services.
5.What are the transportation methods of the goods?
Common transportation modes are sea transport, air transport, land transport and so on. You need to choose the suitable transportation mode according to the nature of the goods, quantity, delivery date and other factors.
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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