Ribbon Blender with Conveyor and Centralized Control for Powder Mixing
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This industrial-grade system pairs a precision screw conveyor with a U-shaped ribbon mixer, enabling fast, uniform blending of powders and granules in 2000L batches.
Machine Overview and Functional Description
Our 2000L Powder Mixing Production Line combines a high-performance screw conveyor with a robust U-shaped ribbon mixer, delivering seamless powder handling and uniform blending for large-scale industrial applications. Designed for efficiency, the screw conveyor ensures precise material transfer to the U-shaped ribbon mixer, which features dual agitators for fast, homogeneous mixing of dry powders, granules, or cohesive materials. Ideal for industries like food, pharmaceuticals, and chemicals, this production line streamlines high-capacity processing (2000L batch capacity) while minimizing downtime and manual intervention. Built with industrial-grade stainless steel and compliant with ISO standards, it guarantees durability, easy cleaning, and consistent results. Optimize your powder mixing workflow with this scalable, energy-efficient solution—engineered for reliability and precision in demanding production environments.
Application Areas and Suitable Materials
Powder Mixing Production Line has a wide range of applications in many industries, as follows:
Food Processing: Ideal for blending spices, flour mixes, or nutritional powders with strict hygiene and consistency requirements.
Pharmaceuticals: Ensures homogenous mixing of active ingredients and excipients in tablet or powder formulations.
Chemicals: Handles abrasive or corrosive materials like fertilizers, pigments, and industrial compounds safely.
Cosmetics: Perfect for creating uniform batches of talc, powders, or skincare additives.
Agriculture: Efficiently mixes animal feed, pesticides, or granular fertilizers for large-scale production.
Technical Specifications
| Double Screw Belt Mixer | ||||||
|---|---|---|---|---|---|---|
| Model | HDJX-100 | HDJX-200 | HDJX-300 | HDJX-500 | HDJX-1000 | HDJX-2000 |
| Usable volume (L) | 170 | 430 | 580 | 880 | 1600 | 2700 |
| Working voltage (V) | 220/380 | 220/380 | 220/380 | 380 | 380 | 380 |
| Motor power (KW) | 1.5 | 3 | 3 | 5.5 | 7.5 | 11.5 |
| Spindle speed (rpm) | 25 | 25 | 25 | 25 | 23 | 22 |
| Thickness of cylinder (mm) | 2 | 2 | 2 | 2 | 2.5 | 3 |
| Single mixing time (min) | 3-5 | 3-6 | 4-6 | 6-9 | 8-12 | 10-15 |
| Discharge gate diameter (mm) | 133 | 133 | 159 | 159 | 219 | 219 |
| Size of cylinder (mm) | 875*500*550 | 1150*660*710 | 1320*760*810 | 1250*850*900 | 1890*1050*1100 | 2200*1250*1300 |
| Outer size (mm) | 1780*559*912 | 2016*742*1249 | 2298*846*1424 | 2563*958*1624 | 3500*1158*1950 | 3800*1400*2350 |
| Screw Conveyors | ||||
|---|---|---|---|---|
| Model | HDJX-1680 | HDJX-2000 | HDJX-2500 | HDJX-3000 |
| Lifting height (m) | 1.68 | 2 | 2.5 | 3 |
| Round tube diameter (mm) | 114 | 114 | 114 | 133 |
| 133 | 133 | 133 | 159 | |
| 159 | 159 | 159 | / | |
| Spiral tube length (m) | 2.3 | 2.8 | 3.5 | 4.2 |
| 2.3 | 2.8 | 3.5 | 4.2 | |
| 2.3 | 2.8 | 3.5 | 4.2 | |
| Motor power (KW) | 1.1 | 1.1 | 1.5 | 4 |
| 1.5 | 3 | 3 | 5.5 | |
| 3 | 4 | 4 | / | |
| Feed hopper size (mm) | 800*800 | 800*800 | 800*800 | 800*800 |
| Feed hopper height (mm) | 900 | 900 | 900 | 900 |
| Transmission mode | Belt | Belt | Belt | Speed Reducer |
Structural Design and Working Principle
Electronic Control Cabinet
Featuring an intuitive PLC interface with programmable settings, the control cabinet allows seamless automation of mixing cycles, speed adjustments, and error diagnostics. Its IP65-rated enclosure ensures durability and safety in harsh industrial conditions.
Pneumatic Valve Outlet
The airtight pneumatic discharge valve enables rapid, residue-free material release, minimizing product waste and cross-contamination. Built with durable, corrosion-resistant components, it supports smooth operation in dusty or humid environments.
High-Quality Motor
Equipped with an industrial-grade, high-torque motor, this system delivers consistent power and precision for uninterrupted mixing and conveying. Energy-efficient and thermally protected, it ensures reliable performance in demanding production cycles while reducing operational costs.
Reinforced Bearing System
Engineered with heavy-duty, heat-treated bearings, the system withstands high axial and radial loads during continuous operation. Lubrication-free design reduces maintenance needs while ensuring smooth, low-friction rotation for extended lifespan.
FAQs
1. What is the maximum hourly output of this production line?
Depending on material density and mixing time, the line achieves up to 8–12 batches per hour, delivering an average output of 16,000–24,000 liters per hour for high-volume operations.
2.Can the screw conveyor and mixer operate independently?
Yes! Both units function as standalone systems or seamlessly together. The modular design allows customization for specific workflow needs, such as manual feeding or multi-stage processing.
3. Can this line handle both abrasive and heat-sensitive materials?
Yes! The U-shaped ribbon mixer’s gentle agitation suits delicate powders, while the hardened stainless steel construction and thermal-protected motor withstand abrasive or high-friction materials without degradation.
4.Where is your factory located?
Our factory is located in Zhengzhou, China. If you have travelling plans, we warmly invite you to visit our factory.
5.Why do you choose your products?
We have 15 years of professional production experience, professional team and advanced equipment. Product quality is guaranteed and price is favorable.
6.Is there any installation instruction after we receive the machine? How long is the warranty period?
We will provide you with a one-year warranty for the whole machine; provide remote video guidance and detailed text instructions; provide you with free operation and maintenance training; according to your needs, we can arrange professional technicians to the scene to provide paid technical support and equipment debugging services!
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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