Powder Bottle Filling and Packaging Line with Integrated Labeling
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Powder filling line integrates many kinds of equipment, which can pack powder products efficiently: bottle separator can arrange bottles neatly; powder filling machine measures accurately, filling speed is fast, which can satisfy the characteristics of different powder materials; automatic capping and tightening machine can realise automatic capping and tightening, and sealing is tight. The labelling machine can label the standard accurately and the position is correct and firm.
Machine Overview and Functional Description
In the powder filling production line, the bottle separator uses the mechanical structure to sort out the messy empty bottles and convey them to the next stage. The screw conveyor relies on the rotation of the screw blade to push the powder to the filling machine in the sealed pipe. The filling machine quantifies the powder by weighing or volumetric principle. The capping machine uses mechanical gripping and rotating power to tighten the caps, and the labelling machine uses sensors to locate and accurately apply the labels. It has the functions of empty bottle sorting, accurate powder feeding and filling, cap sealing and efficient labelling. Advantage lies in the high degree of automation, greatly improve production efficiency, reduce labor costs; the precise operation of each link, to ensure stable quality of product packaging; flexible combination of equipment, can be adjusted according to different production requirements and site layout, widely used in food, pharmaceutical, chemical and other industries
Application Areas and Suitable Materials
Food industry: such as pepper Food industry: such as pepper, pepper powder, chilli powder, salt, chicken essence, protein powder, milk powder, etc.
Pharmaceutical industry: such as antibiotic powder, antipyretic powder, traditional Chinese medicine powder, etc.
Chemical industry: pigment titanium dioxide, iron oxide red, laundry detergent powder, pesticide powder, etc.
Cosmetic industry: loose powder, fixing powder, eyeshadow powder, blush powder, etc.
Technical Specifications
| Powder Filling Machine | |
|---|---|
| Model | HDJX-01GZ |
| Voltage | 220V |
| Power | 2.6KW |
| Filling range | 5-5000G |
| Packing speed | 0-25bottle/min |
| Weight | 150KG |
| Machine size | 2100*700*2300mm |
| Bottling Machine | |
|---|---|
| Model | HDJX-01LP |
| Voltage | 220V |
| Power | 0.2KW |
| Wheel diameter | 1000mm |
| Bottle sorting speed | 80bottle/min |
| Weight | 80KG |
| Machine size | 1000*800*1200mm |
| Labelling Machine | |
|---|---|
| Model | HDJX-01TB |
| Voltage | 220V |
| Power | 1.0W |
| Labeling speed | 60-120bottle/min |
| Weight | 120KG |
| Machine size | 2000*900*1300mm |
| Capping Machine | |
|---|---|
| Model | HDJX-01XG |
| Voltage | 220V |
| Power | 2.6KW |
| Applicable cover | 15-70mm |
| Capping speed | 30-50bottle/min |
| Weight | 200KG |
| Machine size | 1800*1200*1500mm |
Structural Design and Working Principle
360° Labeling System
Applies wraparound/back/front labels (30-150mm diameter) using photoelectric tracking, compatible with PP, PET, or metallic stickers at 150+ containers/minute.
Automatic Capping Machine
Applies torque-controlled seals (5-35Nm) with interchangeable chucks for screw, press-on, or child-resistant caps, ensuring leakproof closure across container types.
Bottle Unscrambler
Automatically orients mixed bottles (plastic/glass) into uniform positions via servo-guided trays, ensuring seamless feeding at 200+ BPH with minimal manual intervention.
Screw Powder Filler
Delivers ±0.5% dosing accuracy (50mg-5kg) via anti-static stainless steel augers, featuring CIP-ready design and clog-resistant hoppers for sticky powders.
FAQs
1.What is the working process of powder filling production line?
When the powder filling production line is in operation, the bottle trimmer arranges the empty bottles and conveys them, and the screw conveyor sends the powder to the filling machine. Filling machine according to set quantitative filling, capping machine tighten the cap, labelling machine to complete labelling, and finally packaging.
2.How long does it take for the powder filling production line to go from bottle tending to labelling?
Powder filling production line from the bottle to labeling time consuming by equipment type, production speed, product specifications and other impact. Take the common medium-sized equipment as an example, it takes about 1.2 seconds to sort out 1 bottle, about 1 second to feed powder, about 1.2 seconds to fill (50 bottles per minute), about 1 second to cap (60 bottles per minute), about 1 second to label (60 bottles per minute), which is about 5.4 seconds in total, and the actual time fluctuates depending on the equipment and materials.
3.What are the precautions during the operation of the powder filling production line?
You operate the powder filling production line, a full inspection of the equipment before starting and need to check the bottle machine, filling machine, capping machine, labelling machine key components, such as loosening, wear and tear, damage to repair and replace in a timely manner, do a good job of lubrication, to ensure that the powder conveying pipeline is smooth, blocked, leaking immediately clean up.
4.We have never been engaged in filling production and have no experience or understanding of filling production line. Can you provide technical and process guidance?
Yes, we have rich experience in filling production process and production line technology, we will customize the production equipment according to your needs and provide all-round project guidance. We can design the production line layout and site planning according to your workshop size and provide technical support.
5.What are the after-sales service of the filling line?
We will provide you with one-year warranty service for the whole machine; provide remote video guidance and detailed text instructions; provide you with free operation and maintenance training; according to your needs, we can arrange professional and technical personnel to the site to provide paid technical support and equipment commissioning services;
Compliance and Certification Standards
At HONGDI Machine, we prioritize operational safety, electrical stability, and rigorous hygiene across all our custom industrial machinery. As a verified SGS-audited manufacturer, our equipment undergoes strict testing to meet and exceed global manufacturing regulations.
As demonstrated in the certification documents, our core product categories hold official CE Certifications, fully complying with the strict European Machinery Directives and Electromagnetic Compatibility (EMC) standards.
Key safety and quality guarantees include:
Certified Safe Operation: Advanced electrical and mechanical engineering that protects your facility’s personnel and ensures uninterrupted daily workflows.
Sanitary Stainless Steel Construction: Premium food-grade stainless steel contact parts designed for simplified washdowns, preventing cross-contamination and meeting strict food safety compliances.
Global Export Readiness: Dependable, customized equipment built to perform seamlessly in diverse international manufacturing environments.
Whether you are integrating a complete automated production line or a standalone unit, our CE-certified systems guarantee stable, continuous operation while protecting your product’s integrity.
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